What Thickness Foam Should I Choose?
What Thickness Foam Should I Choose? One of the most common questions we receive at Foam for Home is, “What thickness foam do I need?” The answer depends on how the cushion will be used, the size of the cushion…

If you’ve ever ordered custom cushions or foam inserts, you may have heard the term Dacron — but what exactly is it?
Dacron is a soft polyester fibre wrap applied around foam cushions to improve comfort, shape, and durability. It’s a simple addition that makes a significant difference to how a cushion looks and feels.
At Foam for Home we supply foam cut to size for all applications and Dacron is commonly used on our custom cushions to give a fuller, more premium finish.
Dacron is a type of synthetic polyester fibre designed for use in upholstery, cushions, and bedding.
These properties make it ideal for improving both the comfort and appearance of foam cushions.
Dacron is wrapped around foam inserts before the cushion cover is fitted. This outer layer enhances both performance and aesthetics.
Without Dacron, cushions can appear flat or slightly boxy.
With Dacron, cushions look plump, rounded, and professionally finished.
Dacron adds a soft outer layer, making cushions more comfortable — particularly for back cushions and lounging areas.
It allows the insert to properly fill the cover, reducing wrinkles and sagging.
Dacron acts as a protective layer between the foam and fabric, helping reduce wear over time.
When ordering custom cushions, you may come across terms like Dacron top or Dacron wrap. While they sound similar, they serve slightly different purposes.
A Dacron top is where a layer of Dacron is applied only to the top surface of the foam.
This option gives a slight softness and comfort boost without significantly changing the overall shape of the cushion.
A Dacron wrap covers all sides of the foam, except for the side where the zip is located.
This is done intentionally so the zip does not catch or snag on the Dacron fibres when inserting or removing the cushion.
Not every cushion requires Dacron — it depends on where and how the cushion will be used.
In outdoor settings, specialised outdoor foam is often the better choice.
It’s important to understand that Dacron and foam serve different purposes.
Foam is the structural core of the cushion, providing support and firmness.
Dacron is the soft wrap around the foam, adding comfort and improving appearance.
Together, they create a cushion that is both supportive and comfortable.
In most cases, yes.
Adding Dacron is a simple upgrade that delivers noticeable improvements in:
If a cushion feels too firm or looks flat, it often means it doesn’t have a proper Dacron wrap.
At Foam for Home, we supply custom cut foam cushions with optional Dacron wrapping, delivered across Australia.
We help customers choose the right combination of foam and finishing options for the best result.
Dacron might seem like a small detail, but it plays a big role in creating high-quality, comfortable cushions.
If you’re investing in custom foam, adding Dacron is one of the easiest ways to achieve a premium look and feel.
Dacron is used as a wrap around foam cushions to improve comfort, shape, and durability.
Yes, Dacron adds a soft outer layer, making cushions more comfortable to sit or lean on.
It’s not essential, but it is highly recommended for a fuller, more professional finish.